1966 Matchless G15CSR


Purchased on November 20, 2010

CIMG0480

102320102529

CIMG0449

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Transporting after purchase

CIMG0468

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Getting ready to fire-it-up

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050120112816#1

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Got it started for the first time in 20 years!

CIMG0487

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In a rideable state (with CS tank and a pile of Commando stuff)

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061220112917

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Fitted with Commando Hi-Rider Tank

1 Bike

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Removing the swing arm.

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IMG-20120907-00965

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Spindle finally accessible

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Cotter pin in view

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Cotter pin removed

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Removing the oilite bushes

Ottawa-20120907-01026

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Proper CSR Tank Acquired !!! (Finally)

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Further disassembly to remove all the unoriginal (mostly Commando) stuff.

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In the basement for the winter

IMG-20121008-01071

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Tank and proper swept-back pipes fitted.

More Parts Acquired: drum brake, rear shocks, velocity stacks, aluminum rims

Matchless Norton AJS G15CSR-Apr-13-4

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Reproducing the rear-brake pedal

Matchless G15CSR Brake Pedal-AMatchless G15CSR Brake Pedal-BMatchless G15CSR Brake Pedal-C Matchless-Norton-G15CSR-Original-Rear-Break-Lever-Pivot Matchless-Norton-G15CSR-Rear-Break-Lever-BushMatchless G15CSR Brake Pedal-DMatchless G15CSR Brake Pedal-EMatchless G15CSR Brake Pedal-FMatchless G15CSR Brake Pedal-GMatchless G15CSR Rear-Brake Pedal-Reproduction-Bronze Matchless-Norton-G15CSR-Rear-Break-Lever-Drilling-1 Matchless-Norton-G15CSR-Rear-Break-Lever-Installed

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Removing the engine

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IMG-20130509-01421

IMG-20130510-01426

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ASSEMBLING THE PROPER G15CSR FRONT FORKS

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Damper Tube (approx. 11 1/4″ – same as G15CS) & Fork Slider

Matchless-Norton-G15CSR-Fork-Slider-Damper-Tube

Damper Valve, Rod, Damper-Tube Cap & Fork Spring,

Matchless-Norton-G15CSR-Fork-Spring-Damper-Tube-Seal-Rod Matchless-Norton-G15CSR-Fork-Spring-Damper-Tube-Seal-Rod-Slider

Stanchions (i.e. Main Fork Tubes) – 24 7/8″ (same as G15CS)

Matchless-Norton-G15CSR-Fork-Tubes-Slider-Stanchion

Assembly of fork parts (Slider, Bush, Oil Seal, Slider Extension, Stanchion, Spring)

Matchless-Norton-G15CSR-Fork-Tubes-Slider-Stanchion-Bush-Seal-Spring

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MEASURING THE FRAME

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1-Matchless-Norton-G15CSR-Frame-Measuring-3

2-Matchless-Norton-G15CSR-Frame-Measuring-2-2

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STRIPPING THE FRAME

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6-Matchless-Norton-G15CSR-Paint-Stripping-Frame-1-2Matchless-Norton-G15CSR-Paint-Stripping-Frame-3

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STRIPPING THE TANK

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Matchless-Norton-G15CSR-Stripping-TankMatchless-Norton-G15CSR-Stripping-Tank-2

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POWDER COATED PARTS

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Matchless-Norton-G15CSR-Powdercoat-1

Matchless-Norton-G15CSR-Powdercoat-2Matchless-Norton-G15CSR-Powdercoat-4Matchless-Norton-G15CSR-Powdercoat-3

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REASSEMBLY OF THE G15CSR

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Matchless-Norton-G15CSR-Powdercoat-FrameMatchless-Norton-G15CSR-Center-Stand

1-Matchless-Norton-G15CSR-Rebuilding2-Matchless-Norton-G15CSR-Rebuilding

3-Matchless-Norton-G15CSR-Rebuilding

4-Matchless-Norton-G15CSR-Rebuilding

5-Matchless-Norton-G15CSR-Rebuilding

6-Matchless-Norton-G15CSR-BrakeSwitch

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8-Matchless-Norton-G15CSR-Tachometer

9-Matchless-Norton-G15CSR-Tachemoeter2

10-Matchless-Norton-G15CSR-Rebuilding-Guages

5-Matchless-Norton-G15CSR-Horn-2

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12-Matchless-Norton-G15CSR-Rebuilding-Timing-IMG-20150105-03216

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7-Matchless-Norton-G15CSR-Rebuilding-Oil Lines

11-PMatchless-Norton-G15CSR-Rebuilding-PointCover

13-Matchless-Norton-G15CSR-Rebuilding-Rotor-IMG_0263

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14-Matchless-Norton-G15CSR-Rebuilding-IMG_0272

15-Matchless-Norton-G15CSR-Rebuilding-DSC_0162

16-Matchless-Norton-G15CSR-Rebuilding-DSC_0159

17-Matchless-Norton-G15CSR-Rebuilding-DSC_0167

18-Matchless-Norton-G15CSR-Rebuilding-DSC_0315


First Ride After Restoration – March 28, 2015


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1-Matchless-Norton-G15CSR-Rebuilding-FINISHED-March-28-2015

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